About Eco Servo Smart Compression Testing Machine
Specification:
Smart Series
Capacity: 1000kN / 2000kN / 3000kN
An advanced servo compression testing machine developed by Zeal International is a robust compression tester manufactured as per International Standards. Equipped with touch screen display, this machine is easy to use and maintained.
The load frame is a sturdy welded plate type complete with hydraulic power pack attached to it. Solid machined spacers are supplied to test different sizes of concrete specimen. The piston is duly hard chromed for fast lift and return.
Features:
- 7 LCD touch screen
- 10 point calibration facility with auto/manual pace rate regulator
- On board printing facility
- Overload cut off facility
- Piston over lift cut off facility
- Compact & sturdy design load frame to be base mount
- Pump clamped to frame
- Matt finished PU paint in dark color
- Safety lockable door
- Platen hardness 55HRC grinded to the finish of 0.02 mm
- Automatic pace rate control from 0.5kN/sec to 20kN/sec
- Real time graph for Load vs Time
- Emergency stop push button
- Safety for over lift of jack with limit switch cut of facility
- USB pen drive port for data saving
- Solid CNC finish distance piece
- SCADA Software available (at additional cost)
| Technical Specifications |
Unit |
ZI-2054-ESS-1 |
ZI2054-ESS-2 |
ZI2054-ESS-3 |
| Capacity |
kN |
1000 |
2000 |
3000 |
| Electronic Display |
|
EO-D |
EO-D |
EO-D |
| Ram Diameter |
MM |
180 |
250 |
300 |
| Ram Travel |
MM |
50 |
50 |
50 |
| Pressure Gauge Diameter |
MM |
Nil |
Nil |
Nil |
| Pressure Gauge |
kN |
Nil |
Nil |
Nil |
| Least Count |
kN |
0.01 |
0.01 |
0.01 |
| Maximum Pressure |
Kg/cm |
410 |
410 |
410 |
| Platen Diameter |
MM |
220 |
300 |
300 |
| Horizontal Clearance |
MM |
260 |
320 |
380 |
| Vertical Day Light |
MM |
310 |
310 |
310 |
| Height of Load Frame |
MM |
770 |
890 |
890 |
| Weight of Load Frame |
Kg. |
250 |
580 |
800 |
| Specimen Size (can be tested) |
|
|
|
|
| Cube |
MM |
50, 70.6, 100, 150 |
100, 150, 200 |
100, 150, 200 |
| Cylinderical |
MM |
100 x 200 |
100 x 200, 150 x 300 |
100 x 200, 150 x 300 |
| Electrical Version |
|
|
|
|
| Motor |
H.P. |
230 V, 2 Ph, 50 Hz |
230 V, 2 Ph, 50 Hz |
230 V, 2 Ph, 50 Hz |
| R.P.M. |
|
1440 |
1440 |
1440 |
| Electronic Spped Drive |
|
Yes |
Yes |
Yes |
| Height of Pumping Unit |
MM |
810 |
890 |
890 |
| Weight of Pumping Unit |
Kg. |
90 |
90 |
90 |
Exceptional Accuracy and VersatilityDesigned for high-precision compression testing, this machine accommodates specimen sizes up to 500 x 500 mm and a test range of 0.1-100 kN. The robust servo control, combined with a quick response time and automatic calibration options, empowers operators to carry out reliable tests with minimal effort, ensuring repeatability and compliance with industrial standards.
User-Friendly Interface and Advanced Data ManagementNavigation is simplified through a multi-language touchscreen LCD, making operations accessible to a diverse user base. The included data acquisition software facilitates effortless recording and analysis, with outputs available in both CSV and PDF formats for enhanced compatibility with business and regulatory documentation.
FAQ's of Eco Servo Smart Compression Testing Machine:
Q: How does the Eco Servo Smart Compression Testing Machine enhance safety during operation?
A: The machine is equipped with emergency stop and over-travel protection features, reducing the risk of accidental damage or operator injury during compression tests. Its IP54-rated enclosure further safeguards internal components from dust and moisture.
Q: What materials and specimen sizes can be tested with this equipment?
A: It is suitable for compression testing materials such as paper, cardboard, and packaging, handling single specimens up to 500 x 500 mm in size with a maximum test capacity of 100 kN.
Q: When should auto versus manual calibration modes be used on the machine?
A: Automatic calibration is best for routine use and quick setup, while manual calibration is preferred for more rigorous quality checks or custom requirements, allowing users greater control over calibration parameters.
Q: Where can the Eco Servo Smart Compression Testing Machine be installed?
A: With its floor-mounted design and reinforced mild steel structure, the machine is ideal for industrial facilities, laboratories, and quality control centers, particularly those engaged in materials testing across India.
Q: What is the process for exporting test data from the machine?
A: Test data can be retrieved using the supplied PC data acquisition software and exported directly in CSV or PDF formats via USB or RS232 interfaces, facilitating easy analysis and record-keeping.
Q: How is the machine operated and controlled during tests?
A: Users interact with the machine through a 7-inch touchscreen LCD supporting multi-language menus and servo control, enabling adjustable test speeds, real-time graph display, and simple operation for automated compression testing.
Q: What are the key benefits of using this compression testing machine for industrial applications?
A: Key advantages include precise measurement accuracy (1% FS), robust safety mechanisms, automated calibration, efficient data management, and user-friendly controls, leading to improved productivity and reliable material strength evaluation in manufacturing and quality assurance processes.