Fully Automatic Compression Testing Machine

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Fully Automatic Compression Testing Machine

Name: Fully Automatic Compression Testing Machine
Brand: SUBITEK
Price: 120000.0 INR
Availability: InStock

Price 120000.0 INR/ Piece

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MOQ : 1 Piece

Fully Automatic Compression Testing Machine Specification

Measuring Range
0 2000 kN

Operating Voltage
220V

Display Type
Large Graphical Digital Display (LCD/LED)

Automation Grade
Fully Automatic

Mounting Type
Floor Mounted

Port Size
Standard 2 inch BSP

Specimen Size
Cubes: 150x150x150 mm, Cylinders: 150x300 mm

Application
Concrete/Brick/Block Compression Strength Testing

Features
Automatic Load Release, Auto Data Storage, PC Connectivity

Frequency
50 Hz

Test Range
0 2000 kN

Accuracy
1% of indicated load

Equipment Type
Compression Testing Machine

Interface Type
USB, RS232, Printer Port

Hardness
High-strength hardened platens

Number of Specimens
1 at a time

Humidity
1090% RH (non-condensing)

Max Height
Approx. 700 mm

Power Supply
220V AC, 50Hz, Single Phase

Resolution
0.01 kN

Response Time
<1 Second

Temperature
5C 40C (operating)

Usage
Compression Testing of Building Materials

Capacity
2000 kN (200 Ton)

Machine Weight
Approx. 650 kg

Test Speed
0.01 5 mm/min (adjustable)

Test Width
450 mm

Test Stroke
0-150 mm

Control Mode
Fully Automatic Digital Control

Piston Diameter
250 mm

Frame Construction
Heavy Duty Welded Steel Frame

Accessories Included
Standard Platen Set, Power Cord, User Manual

Language Support
Multi-language Menu Options

Oil Tank Capacity
20 Liters

Data Storage
Built-in Memory for 500 Test Results

Software Compatibility
Compatible with Windows-based analysis software

Calibration
Supplied with Calibration Certificate as per IS Standards

Color
Blue/White or as per order

Display Units
kN, kgf, lbf selectable

Noise Level
<65 dB(A)

Safety Features
Overload Protection, Emergency Stop

Fully Automatic Compression Testing Machine Trade Information

Minimum Order Quantity
1 Piece

FOB Port
coimbatore

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Piece Per Day

Delivery Time
1 Days

Sample Available
No

Packaging Details
cotton box

Main Domestic Market
All India, South India, Central India, West India, Gujarat, Karnataka, Goa, Jharkhand, Odisha, Punjab, Kerala, Lakshadweep, Mizoram, Meghalaya, Manipur, Andhra Pradesh, Bihar, Chandigarh, Daman and Diu, North India, East India, Nagaland, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Pondicherry, Uttar Pradesh, Uttarakhand, West Bengal, Assam, Delhi, Dadra and Nagar Haveli, Andaman and Nicobar Islands, Arunachal Pradesh, Chhattisgarh, Haryana, Himachal Pradesh, Jammu and Kashmir, Madhya Pradesh, Maharashtra

About Fully Automatic Compression Testing Machine

Specification:

Capacity: 2000kN & 3000 kN

The Fully Automatic Compression Testing Machine from Zeal International has been designed to meet the need for reliable and consistent testing of concrete samples. All Labtest Compression Testing Machines feature the complete automatic test cycle with a closed loop digital readout. Once the specimen parameters have been introduced, it is sufficient to press the start button to complete the test. Labtest Compression Machines consists of their main parts: Frame, Power Pack and Data Acquisition & Control System. Each part has been designed to manufacture machines with a high degree of mechanical stability.

Features:

Automatic test cycle with standard rapid approach
Graphical - LCD data acquisition and control system
Menu driven software for easy operation
Load vs time plot and instantaneous load rate displayed
Accurate load rate control within 5 from 1 kN/sec to 20 kN/sec
Class 1 starting from 10% of the full range
SI, Metric, Imperial units
Data storage up to 10000 specimens
Free of charge PC software for test control and advanced report printout

Frame:

The load frame is a welded steel fabrication carrying the ball-seated upper platen. Positively located on the loading ram which is protected from debris by a cover, the lower platen is marked for the centering of cube and cylinder specimens. The dimensions of the frame allow the testing of concrete cylinders up to 320 mm long x 160 mm diameter; 100, 150, 200 mm cubes. All machines are supplied complete with 50 and 100 mm solid machined distance pieces. To test samples shorter than 150 mm extra distance pieces should be ordered. All machines are supplied with front and rear removable safety doors. All frames have a single acting upstroking ram with over travel protection to stop the motor when the maximum platen travel be reached.

The main characteristics are:

High stability welded assembly
50 mm piston stroke with safety limit switch
Platen hardness of min 55 HRC
Distance pieces and safety door included
Ball seating assembly and frame tested for stability

Data Acquisition And Control System:

TFT LCD graphic data acquisition and controls system is designed to control the machine and processing of data from load cells or pressure transducers installed on the compression machine frame. The easy to read LCD graphic display and touch-button data pad keys make the unit quick and straight forward to operate. All interactions with the measuring system are via the front control panel by using simple menu-driven procedures. The control unit is contained in light alloy housing and its design satisfies the ergonomic requirements for various use. The control unit digital graphic display allows real time load vs time graph or stress vs time graph. At the end of the test cycle, the results can be stored in the large memory or downloaded to a PC in Labtest software format. Dedicated software package is available for further online data processing, database management and certificate printing, which can be customized by the user.

The Main Characteristics are:

High resolution 65535 pixel color resistive touch screen
Standalone full automatic testing capacity
CPU card by microprocessor 32 bit arm risk architecture
Can make manual tests if required
Large permanent memory up to 10000 test results
One Ethernet port for connecting either PC or printer for data transmission
Four analogical channels, use for load cell or pressure transduce
A sample type and dimensions can be entered respect to the standard
Language select: Multi Language Support
Can control two frames (Compression & Flexural)
3 different unit selection: kN, Ton, LBF

Power Pack:
Dual stage power pack which is controlled by is designed to supply required oil to the frames. Very silent Power pack can load a specimen between 1 kn/ sec to 20 kN/sec. On the dual stage pump high delivery low pressure pump is used for rapid approach and low delivery high pressure radial piston pump is used for test execution. On all power packs maximum pressure valve is used to avoid machine overloading.

The Main Characteristics are:

Dual stage pump (Low Pressure Gear Pump and High Pressure Piston Pump)
750 W power
20 liter oil capacity
60-100 mm/min fast approach speed
Automatic release of hydraulic system on breaking of specimen
USB flash disc for importing test result and for software
Real time clock and date
10 data per second sample rate for each channel
1/256000 points resolution per channel

Safety Features:
All Labtest compression testing machines are fitted with:

Max pressure valve to avoid machine overloading
Ram travel switch to prevent excessive piston travel
Front and rear gates for safety
Emergency stop button
Software controlled maximum load value

Fully Automatic Compression Testing Machine can be used to perform various compression and strength tests in a laboratory. It can also be used to test Concrete Cube Moulds, Beam Moulds and Cylinderical Moulds.

Specifications:

Model		ZI 2060A	ZI 2060B
Capacity	kN	2000	3000
Standard		IS 14858:2000	IS 14858:2000
The roughness value for texture of loading and auxiliary platens	m	< 3.2	< 3.2
Lower platens dimensions	mm	300	300
Upper platens dimensions	mm	300	300
Maximum vertical clearance between platens	mm	340	340
Piston diameter	mm	250	300
Maximum piston movement	mm	50	50
Horizontal clearance	mm	360	380
Power	W	750	750
Oil capacity	Ltrs.	20	20
Maximum working pressure	Bar	410	410
Dimensions (W x L x H)	mm	810 x 500 x 970	840 x 540 x 1050
Weight	Kg.	795	1050

Reliable Construction and Safety

The heavy-duty welded steel frame provides exceptional strength and stability during testing, while advanced safety mechanisms, including overload protection and an emergency stop, ensure secure operation. High-strength hardened platens further enhance safety and durability, sustaining rigorous use in industrial settings.

Advanced Data Management

With built-in storage for 500 test results and seamless connectivity via USB, RS232, and printer ports, users can efficiently archive, transfer, and analyze data. The machine supports automatic load release and auto data storage, simplifying workflows and reducing manual intervention while maintaining data integrity.

Versatile Testing and User-friendly Operation

Suitable for concrete, brick, and block compression strength assessments, the machine accommodates both cube and cylinder specimens. Its fully automatic digital control and large graphical LCD/LED display allow for easy operation, while selectable display units and multi-language menu options cater to diverse user needs.

FAQ's of Fully Automatic Compression Testing Machine:

Q: How does the Fully Automatic Compression Testing Machine ensure accurate test results?

A: The machine features a high-resolution graphical digital display, automated digital control, and built-in calibration certified to IS standards, providing accuracy within 1% of the indicated load. Automatic load release and precise adjustable test speeds further enhance repeatability and reliability.

Q: What types of specimens can be tested using this machine?

A: This equipment is designed to test single specimens at a time, including standard cubes (150x150x150 mm) and cylinders (150x300 mm), making it ideal for concrete, brick, and block compression strength evaluations in construction material laboratories.

Q: When and where is this machine typically used?

A: The machine is commonly used in construction quality control labs, research institutes, and manufacturing facilities in India and worldwide, wherever compression strength testing of building materials is required to ensure compliance with safety and quality standards.

Q: What is the process for storing and accessing test data?

A: Test data are automatically saved in the built-in memory, which accommodates up to 500 results. Users can access, transfer, and print data through USB, RS232, and the printer port. The machine is compatible with Windows-based analysis software, facilitating advanced reporting and trend analysis.

Q: How do the safety and environmental features benefit users?

A: Safety features like overload protection and emergency stop minimize the risk of machine or sample damage during operation, while low noise levels (<65 dB(A)), humidity tolerance (10-90% RH), and wide temperature range (5C-40C) ensure comfortable and reliable operation in various settings.

Q: What accessories are included with purchase, and how do they assist usage?

A: The machine is supplied with a standard platen set, power cord, and user manual, providing everything needed for immediate setup and operation. These accessories streamline the installation and help ensure proper handling and maintenance.

Q: What are the benefits of the fully automatic digital control mode?

A: Fully automatic digital control reduces operator error, increases consistency between tests, and enables easy adjustment of test parameters such as speed and stroke. This automation enhances efficiency and productivity, crucial for high-throughput testing environments.

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